What is UD Non-woven Fabric?

Yankaian UD (Unidirectional) Non-woven Fabric is manufactured from Yankaian series Ultra-High Molecular Weight Polyethylene (UHMWPE) fiber using special adhesives and a proprietary production process. Fiber filaments are aligned in a single direction per layer, then plies are cross-laminated at 0°/90° to create a balanced, dimensionally stable composite panel.

The resulting fabric combines the extreme tensile strength and low density of UHMWPE fiber with the structural integrity of a consolidated sheet — making it the key intermediate material for both soft and hard ballistic protection systems.

 

Core Material Advantages

- Fiber tensile strength: up to 39+ cN/dtex — 15x stronger than steel by weight

- Density 0.97 g/cm3 — lighter than water, 32% lighter than aramid fiber

- Moisture absorption < 1% — ballistic performance unaffected by rain or humidity

- Excellent UV and chemical resistance for extended service life

- Operating temperature: -150 degrees C to +80 degrees C

- Biocompatible — suitable for extended body contact applications


J100

>= 33 cN/dtex

High strength soft + hard

J200

>= 36 cN/dtex

Ultra-high strength soft + hard

J280

>= 37 cN/dtex

Premium grade soft + hard

J300

>= 39 cN/dtex

Top-grade soft + hard

J400

>= 40 cN/dtex

Ultra-premium hard armor

JX99

>= 31 cN/dtex

High-area-density hard armor

 

Higher grade number = higher fiber tensile strength and elastic modulus. Each grade is available in specific GSM configurations optimized for soft or hard armor applications.


Soft Armor UD Fabric  —  Grades J100 / J200 / J280 / J300

 

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Applications

- Soft bulletproof vest inserts (handgun protection)

- Anti-stab + bulletproof composite panels (SF102 system)

- Flexible body armor carrier panels

- Personal protective equipment for law enforcement and security

 

Key Characteristics

- Available in 80 GSM (2UD), 160 GSM (4UD), and 240 GSM (6UD) per series

- Soft, flexible, lightweight — comfortable for all-day wearable armor

- Meets China GA2, GA3 domestic ballistic standards

- Meets US NIJ IIIA standard against 9mm, .357 SIG, .44 Magnum

- EVA backing option for reduced areal density at equivalent protection

- Custom areal density available — optimized to your threat model

 

What is EVA backing?

Some configurations include a 0.5 mm EVA foam backing layer bonded to the UD fabric stack. EVA backing improves trauma protection and energy absorption, and can enable the same protection level at a lower total areal density — reducing finished vest weight.

 

 

Soft Armor UD Fabric — Full Specification Table

All soft armor grades are available in the configurations listed. Areal densities shown are per finished panel (two faces combined in a vest insert).

 

Series

GSM / Config

Type

Protection Level

Areal Density (kg/m2)

J100

80 GSM / 2UD

Soft

GA2

4.5 kg/m2 (limit: 3.2 kg/m2)


160 GSM / 4UD

Soft

GA3

5.5 kg/m2


240 GSM / 6UD

Soft

NIJ IIIA 9mm

5.5 kg/m2  or  4.2 kg/m2 + 0.5 EVA (limit: 1.95 kg/m2)


240 GSM / 6UD

Soft

NIJ IIIA .44

5.8 kg/m2  or  4.5 kg/m2 + 0.5 EVA

J200

80 GSM / 2UD

Soft

GA2

4.0 kg/m2 (limit: 2.56 kg/m2)


160 GSM / 4UD

Soft

GA3

5.5 kg/m2


240 GSM / 6UD

Soft

NIJ IIIA 9mm

5.2 kg/m2  or  3.6 kg/m2 + 0.5 EVA (limit: 1.9 kg/m2)


240 GSM / 6UD

Soft

NIJ IIIA .44

5.5 kg/m2  or  4.2 kg/m2 + 0.5 EVA

J280

80 GSM / 2UD

Soft

GA2

3.8 kg/m2


160 GSM / 4UD

Soft

GA3

5.2 kg/m2


240 GSM / 6UD

Soft

NIJ IIIA 9mm

5.0 kg/m2 + 0.5 EVA


240 GSM / 6UD

Soft

NIJ IIIA .44

5.2 kg/m2 + 0.5 EVA

J300

80 GSM / 2UD

Soft

GA2

3.5 kg/m2 (limit: 2.2 kg/m2)


160 GSM / 4UD

Soft

GA3

4.5 kg/m2


240 GSM / 6UD

Soft

NIJ IIIA 9mm

4.5 kg/m2 + 0.5 EVA (limit: 1.45 kg/m2)


240 GSM / 6UD

Soft

NIJ IIIA .44

4.8 kg/m2 + 0.5 EVA

 

Limit values indicate the minimum areal density at which the protection level has been achieved in testing. Standard values include appropriate safety margin for production use.

+ 0.5 EVA = specification with 0.5 mm EVA foam backing included in system weight.

Hard Armor UD Fabric  —  Grades JX99 / J100 / J200 / J280 / J300 / J400

 

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Applications

- Hard armor insert plates (ballistic inserts for plate carriers)

- Vehicle and platform armor panels (MRAP, APCs, naval vessels)

- Structural blast-resistant panels for buildings and vehicles

- Composite helmet shells and ballistic shields

- Aircraft and marine armor weight reduction programs

 

Key Characteristics

- Hard armor grades use 120 GSM (2UD) and 240 GSM (4UD) configurations

- JX99 uses 75 GSM (2UD) — optimized for extremely high areal-density applications

- Covers NIJ IIIA through NIJ III+ (SS109) in pure PE systems

- NIJ Level IV achieved with PE + ceramic composite plates

- Significantly lighter than steel or pure ceramic solutions

- Meets China GA3 and GA domestic hard armor standards

 

Threat Levels Explained

NIJ III: defeats 7.62x51mm M80 FMJ (standard military rifle round).

NIJ III AK47: defeats 7.62x39mm MSC (AK-pattern rifle round) — common export standard.

NIJ III+ SS109: defeats 5.56x45mm SS109 / M855 green tip — NATO standard intermediate cartridge.

NIJ IV: defeats .30 caliber AP M2 armor-piercing — typically requires ceramic + PE hybrid.

 

 

Hard Armor UD Fabric — Full Specification Table

All hard armor grades and configurations from the product page are listed. Areal densities shown are total system weight per m2 at the stated protection level.

 

Series

GSM / Config

Type

Protection Level

Areal Density (kg/m2)

JX99

120 GSM / 2UD

Hard

GA3

5.8 kg/m2


240 GSM / 4UD

Hard

NIJ IIIA

5.8 kg/m2


240 GSM / 4UD

Hard

NIJ III AK47

18.5 kg/m2


240 GSM / 4UD

Hard

NIJ III M80

19.5 kg/m2


240 GSM / 4UD

Hard

NIJ III+ SS109

30.0 kg/m2

J100

120 GSM / 2UD

Hard

NIJ IIIA

5.8 kg/m2


240 GSM / 4UD

Hard

NIJ III AK47

17.5 kg/m2


240 GSM / 4UD

Hard

NIJ III M80

18.5 kg/m2

J200

120 GSM / 2UD

Hard

NIJ IIIA

5.5 kg/m2


240 GSM / 4UD

Hard

NIJ III AK47

16.5 kg/m2


240 GSM / 4UD

Hard

NIJ III M80

17.5 kg/m2


240 GSM / 4UD

Hard

NIJ III+ SS109

25.0 kg/m2

J280

120 GSM / 2UD

Hard

NIJ IIIA

5.2 kg/m2


240 GSM / 4UD

Hard

NIJ III AK47

15.5 kg/m2


240 GSM / 4UD

Hard

NIJ III M80

16.5 kg/m2


240 GSM / 4UD

Hard

NIJ III+ SS109

24.0 kg/m2

J300

120 GSM / 2UD

Hard

NIJ IIIA

4.8 kg/m2


240 GSM / 4UD

Hard

NIJ III AK47

14.5 kg/m2


240 GSM / 4UD

Hard

NIJ III M80

15.0 kg/m2 + 0.5 EVA


240 GSM / 4UD

Hard

NIJ III+ SS109

22.5 kg/m2

J400

75 GSM / 2UD

Hard

GA3

4.3 kg/m2


75 GSM / 2UD

Hard

NIJ IIIA

4.3 kg/m2


75 GSM / 2UD

Hard

NIJ III AK47

13.0 kg/m2


75 GSM / 2UD

Hard

NIJ III M80

14.0 kg/m2 + 0.5 EVA


75 GSM / 2UD

Hard

NIJ III+ SS109

18.3 kg/m2

 

+ 0.5 EVA = specification includes 0.5 mm EVA layer in system weight.

JX99 series is engineered for maximum area density — ideal for applications where the highest ballistic protection per unit area is required regardless of weight.

NIJ III+ SS109 is a non-standard but widely-specified intermediate level between NIJ III and NIJ IV.


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